Machine tools for artistic forging. Manual machines for manual cold forging of metal German equipment for cold forging

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Machine tools for cold forging metal.

The company GIBSTANKI is an official dealer for the sale of machines for cold forging metal.

There is OWN WAREHOUSE in Moscow at the address of st. Veresaeva house 18, building 1, where the buyer can choose forging equipment for cold forging that suits their technical characteristics.

We offer manual cold forging machines "KARO-Universal", STALEX, Blacksmith for bending elements of openwork metal products from a strip, a bar, a square.

Using a hand tool without heating, you can make details of artistic metal products such as gratings and fences, interior items.

The tool is easy to maintain, does not provide for an electric drive.

The manual tool can be used in industrial and individual private production, both in stationary conditions and on the road, which is especially convenient when performing individual orders and restoration work.

The manual tool allows you to make arc-shaped, ring, curvilinear twisted blanks from a strip, rod, square of various sections without heating, to cut and rivet metal.

We give you the opportunity to master the production of real metal products for "forging" at home, which will delight the eye with their design, and the variety of prefabricated forms with their infinity.

Wide range of equipment.

Business tasks:

• Organization of production of artistic forging elements and finished products;
• Getting maximum profit with minimum labor costs.

Our concept of "ready business" includes:

• Recommendations for the selection of equipment;
• Recommendations for the production area;
• Examples of finished products;
• Calculation of costs and profits.

Today, elements of artistic forging are used everywhere in the manufacture of fences, fences, window bars, garden furniture and others. It is no secret that for the rapid manufacture of mass-market products decorated with artistic forging, it is advantageous to use standard decor elements. As a rule, these elements are made using the "cold" forging method - and their purchase price, even with an extensive sales market, is quite high. Thus, the appearance of affordable and high-quality equipment on our market makes the business of producing forging products by cold forging more and more attractive.

The sale of finished metal products, as well as the provision of metal processing services, is a type of business that is quite within the power of small and medium-sized enterprises, because. with the right selection of equipment, it does not require large investments and significant production areas.

To organize a modern and technologically advanced production of forging elements, we offer buyers of forging equipment several options for completing the workshop. It is very important to cover the most widely performed operations - for the production of elements various forms and sizes. Depending on the equipment you choose, the list of manufactured products will change.

In addition, at your request, any set can be re-formed (in case there are other pieces of equipment in our warehouse).

We offer 3 options for completing the forge for the production of forging elements of various shapes and sizes.

It is possible to produce various products on our tools and machines: volutes, rings, torsion bar, baskets, peaks, crow's feet, arcs and arches, clamps, texture application; also kits for completing finished products (sections of fences, stairs, railings).

Depending on the equipment you choose, the list of manufactured products will change, as well as the options for finished products.

Option 1: Purchase of equipment in the amount of 77,500 rubles. Income from 158,000 rubles per month.

Option 2: Purchase of equipment in the amount of 643,250 rubles. Income from 775110 rubles per month.

Option 3: Purchase of equipment in the amount of 1529700 rubles. Income from 1281490 rubles per month.

Cold forging is impossible without special forging equipment. Let's look at the types of devices and the shapes that can be obtained with their help. We have prepared drawings and thematic videos for you. We will also consider the sequence of manufacturing a machine for cold forging with our own hands.

If you are just going to organize a cold forging workshop and want to avoid high costs, then independent production machines and fixtures will help you create your small business without excessive costs.

Basic fixtures and machines

Cold forging machines are mainly designed for bending in an arc or angle, as well as for twisting. They can be manual or electrically powered.

The main types of machines and devices for cold forging:

• Gnutik
• twister
• Snail
• the globe
• Wave
• Torch

Device "Gnutik"

Purchased or self-made "Gnutik" is a universal device that allows you to get an arc or angle from a rod. It is a base with a slider, on which a stop with an angle (90° or another as needed) and two cylindrical fixed stops is fixed. By moving the slider and the corner stop, the rod is bent at an angle. To obtain an arc, a third cylinder is provided, rotating on the side opposite from the corner stop.

The fixture can be made on a horizontal or vertical platform.

Axonometry of the device "Gnutik" - vertical arrangement

To scale the dimensions, here is a drawing of the lower bar of this "Gnutik".

Bottom bar

This device is universal. With the help of nozzles on it, you can not only bend, but also cut and punch holes. But that will be the next step.

Obtaining an arc on the "Gnutik"

Getting a corner on the "Gnutik"

It looks like a homemade "Gnutik":

Device "Twister"

"Twister" - a tool for twisting bars, mostly square section, along longitudinal axis. This simple device can be manual and electric. Principle of operation: both ends of the rod are fixed, then one fastener begins to turn, twisting the metal to the required shape.

The appearance of the purchased manual "Twister"

See a photo of a homemade "Twister" with an electric drive, assembled using used electrical equipment:

For the manufacture of "Lanterns" and "Cones" there is a special machine, but for starters, you can use the "Twister", as shown in the video (English, but everything is very clear).

Video: how to make a blank for "Flashlight" on "Twister"

Device "Snail"

The Snail tool is designed to create swirls (or spirals) and "currencies" (S-shaped parts). There are various designs.

One of the design options: 1 - snail plowshare; 2 - the basis of the machine; 3 - pressure roller; 4 - lever to control the pressure roller; 5 - fastening the base; 6 - a finger for fixing the plowshares; 7 - groove for the pressure roller; 8 - axis of the control lever; 9 - spring for pressing the roller; 10 - clamp for the workpiece; 11 - leading ploughshare of the snail; 12 - main axis; 13 - levers

The result should be something like this:

Another lightweight design for bending rolled products with a cross section of up to 12 mm:

1 - segment of the cochlea; 2 - eccentric; 3 - handle; 4 - base; 5 - guide skids; 6 - axis; 7 - slider; 8 - axle nut; 9 - roller mounting axis; 10 - roller; 11 - drive axle; 12 - guide eccentric; 13 - the central segment of the cochlea; 14 - lamb eccentric; 15 - main leg; 16 - connecting pin segments of the cochlea; 17 - corrective screw; 18 - connecting ear of the cochlea segments

Often the “Snail” fixture is made on a support, especially if you need to bend thick rolled products.

Some helpful videos homemade machines"Snails".

Making a snail

Machine operation

We will discuss these structures in more detail below.

Device "Globe"

Such a device looks like a school protractor and is designed to make arcs with a large bending radius from a strip, square, circle or hexagon. First, one end of the workpiece is fixed with a bend, then it is bent along the entire length according to the template. The principle of operation is somewhat similar to the operation of a canning machine for preservation.

Device appearance

On the video work on the "Globe"

Using purely muscular strength, a large diameter arc can be made on a template screwed or welded to a workbench. It is good to bend a strip on it, a thin-walled pipe, etc.

Sample

Device "Wave"

You can get wave-shaped products from a workpiece of a round, square, hexagonal section or a tube using the “Wave” fixture. The deformation of the workpiece occurs between the vertical rolls by scrolling.

Wave fixture and resulting products

Device in action

Device "Flashlight"

On this machine, blanks of the “Lanterns” or “Cones” elements are made, which can consist of 4, 6, 8 or more bars. According to the principle of operation, the machine is similar to the Twister, but here the workpieces are bent around the guide shaft, which forms a more correct and accurate configuration of the product.

Device "Flashlight"

The work of the device for the manufacture of "Flashlight"

Device for cold forging of the "Clamp" element

The cold forging element "Clamp" is intended for fixing other structural elements among themselves.

The device for bending the "Clamp" can be made according to the attached drawings.

Devices for performing "crow's feet"

"Houndstooth" - flattening with the application of beautiful notches of the ends of the blanks to give more elegance to the design or to reduce the thickness for various connections.

The ends of the elements are decorated with a "goose foot"

This operation can be performed using a machine tool with a die or fixture and a heavy blacksmith's hammer on an anvil. We provide both options in the form of videos.

Machine for the manufacture of "goose foot"

Devices for forging "crow's feet"

Detailed stamp making process

Below is a rolling machine to perform the same operation.

Machine for rolling "goose foot" (the distance between the rollers is adjustable).Materials for a rolling machine: gears and shafts - spare parts from a used combine

Operating principle

Production of "Snails" with a drive

The electric "snail" facilitates the production of curls and "currencies". This is especially valuable when the work is not “for the soul”, but for the manufacture a large number of the same type of products on stream when working to order.

Below are the steps for assembling a machine for bending a rod with a maximum section of 10x10 mm. The 0.5 kW/1000 rpm engine is working at the limit of its capabilities. Performs 6 shaft revolutions per minute. The segments of the snail are machined from a round blank St.45 without heat treatment, 25 mm high and 20 mm thick. The snail is mounted on a shaft on bearings from the rear wheel of the motorcycle - 7204. The supporting roller is fixed rigidly in the groove. Pulleys are installed between the motor and the gearbox.

Below are the drawings of the segments of the cochlea.

Snail element 1

snail element 2

Snail element 3

The central element of the snail

For a more massive rod (from 12 mm), the engine power should be more than a kilowatt. The photographs below show a machine with a 2.2 kW, 1000 rpm motor, giving a shaft output of about 10 rpm. This is a machine for professional use. A used gearbox was used, the matrix was cut from a workpiece 30 mm thick - the most time-consuming process.

For cold forging, you will also need an anvil and a hammer. The forge is not needed, it is required only for hot forging.

Advice! Before starting work, draw a sketch of the future design in life size. This will help to adjust the elements and not get confused during assembly.

Are you professionally engaged in artistic forging? You manufacture (or are just planning to open your own business and produce) complex products from forged elements (fences, gates, fences, fences, railings, gratings, awnings and canopies, barbecues, flower stands, forged furniture and benches, etc.) ? Then you have not visited our site in vain! Our company can offer you a full range of high-quality equipment for artistic forging blacksmith, the official dealer of which is our company - Nevskoe Equipment!

Catalog of machines and equipment blacksmith can be viewed and downloaded :

Examples of artistic forging products:

Brief video reviews of blacksmith tools and machines:

A complete range of hand tools for cold and artistic forging. This is a reliable and high-quality tool: for bending curls, longitudinal twisting, for bending metal, for making decorative elements by manual pressing, for bending corners and rings, for making decorative "baskets" and torsion, for tightening and stretching edges sheet metal etc.

Forging induction heaters for fast local heating of workpieces for the subsequent forging operation, or heat treatment of steel parts. Heating is carried out electric currents, which are induced by the variables magnetic field. Heating is only suitable for products made of conductive materials. The main advantage of this equipment is high-speed heating of parts, as well as the fact that it makes it possible to heat a certain part of the workpiece.

A whole range of different machines for cold and artistic forging products. They are used in serial and small-scale production of forged products. These are specialized multifunctional machines for:

• art rental andcurl curls;
• longitudinal twisting and torsion;
• ring bending,production of "paws" and "baskets";
• pipe rolls,rolled "rebord" on profile pipes;

As well as machines for bending and cutting bars, squares, hydraulic presses for stamping various forged elements (for example, "balusters"), etc.

A series of forging hammers with pneumatic drive (weight of falling parts from 16 to 25 kg). They will be useful both in small workshops and in large-scale production as auxiliary equipment for forging forgings from ferrous, non-ferrous metals and alloys. main feature these hammers: simplicity and reliability, convenient system control, high frequency and accuracy of impacts, and, importantly, low price (one of the lowest on the forging equipment market).

For a long time, people have learned to make elegantly shaped products from metal. These can be ornate lanterns, canopies, fireplace elements, wrought iron furniture, awnings and fences. Until recently, such products were created in the process of painstaking and hard work blacksmith.

To date, modern equipment has appeared on the market, with which you can create forged structures without heating the metal. The advantage of manual cold forging is that now it is not necessary to master any complex technology and make physical efforts to work with metal. It will be enough to know how the equipment works and how to use it correctly.

Varieties of equipment for manual cold forging of metal

Most often, for the manufacture of forged products, machines, presses and other special devices are used.

With the help of various manual forging equipment, you can make separate decorative elements and assemble complex forged structures from them in the form of fences, gates, gates, etc.

Hand tools for forging. Price

For the manufacture of complex forged structures, professional equipment with an electric motor or hydraulics is used. The most affordable to use and at a price is hand tool for cold forging, which can be bought in specialized stores.

Manual curl bending machine MZ- V 1 will make it possible to produce basic forged products of various configurations. It includes a support for working with long workpieces, clamping eccentrics for a square and a strip, a mandrel for making curls. The price of equipment is from 19,700 rubles.

Manual longitudinal twisting tool MZ-T R designed to function in living conditions. It is used most often for the purpose of manufacturing various kinds of gratings, forged metal fences, railings, when finishing loggias and balconies. The set with the device includes special mandrels for twisting squares and stripes. The MZ-T R machine costs 16,920 rubles.

Manual equipment MV20-12, which is used to bend various metal elements with a small cross section (strip, rod, wire, etc.). Suitable for model building and other work with thin material. The price of the MV20-12 machine is 6,390 rubles.

MV10-6- This is a small hand tool that is convenient for bending metal into a ring or arc. It is used in the manufacture of flower stands, sconces, chandeliers and other lamps. In this case, strips and rods, wire made of black or non-ferrous metal with a diameter of up to 6 mm, squares 6x6 mm are used. To make it convenient to work, the machine was equipped with a 340 mm long handle and an upper roller with fine adjustment. Such equipment will be useful for home craftsmen when creating openwork metal products and structures, art metal craftsmen, artisans, and schools. It costs MV10-6 - 9,045 rubles.

Manual machine MO5 -GX is designed for easy and fast production of the most popular elements in forging - "collars". When using it, great skills in blacksmithing are not required, since it is not at all difficult to operate. The price of such a machine is 10,692 rubles.

Universal bending machine МВ30-6х50 it will be convenient to use in a small workshop, in a country house or in a garage for bending metal profiles, pipes, squares, bars, strips. With it, you can produce many bending options in different planes and different configurations. The forging tool is equipped with convenient stops and bending mandrels. It costs MV30-6x50 - 11,385 rubles.

Manual pipe bending machine MO7-T G is an excellent solution for mobile work at the installation site of the product. It can be used in the manufacture of gates, gates, pergolas, sheds, greenhouses and other light metal structures. The device is capable of bending arches, rings, arcs from pipes of rectangular and square sections, strips, bars, squares. The price of a MO7-T G pipe bender is 29,160 rubles.

Manual universal machine MV32-25- this is a reliable and durable design with which pipes can be bent to any given radius. The tool will allow you to cheaply and easily perform not only one-time, but also small-scale work on bending profiles and pipes. The cost of MV32-25 is 44,820 rubles.

Machine blacksmith MO 4 A - KR used in the manufacture of "baskets" and longitudinal twisting of products. Baskets are forged from pre-welded blanks of the same length. Products are twisted in a section of 500 mm, however, the length can be increased independently. The price of such a device is 35,577 rubles.

Machine "Snail" do-it-yourself

Some home crafters make their own cold forging equipment. Using the drawings given on the Internet, you can quite easily assemble the Snail machine.

Necessary tools and metal parts:

First of all, a drawing of a spiral with three turns must be applied to a sheet of paper. After that, you need to check the dimensions so that a reinforced rod with a diameter of 10 mm is placed in the thread. Now you can start making the machine.

1. Plates are cut from a steel sheet with a grinder: 130x130 mm and 100x100 mm.
2. Next, the sections of three steel strips and a three-centimeter rod are cleaned with emery.
3. According to the template, with the help of pliers, the steel strips are bent so that three spirals of different lengths are obtained.
4. All elements of the machine are welded according to the scheme.
5. A steel pipe is welded at the bottom center of the tool.

Welding work must be performed with high quality, since it is on them that the life of the machine depends.

Conclusion

Despite the fact that the cost of machines with which metal is forged is rather big, some types of manual equipment are quite affordable. Those who have experience in such work and beginner blacksmiths can easily pick up an inexpensive version of the tool that will help create a forged product of a certain type.

In addition, some types of machine tools can be made independently.