Mini plants for the production of rubber plates. Rubber tiles with their own hands. Do-it-yourself production of rubber tiles. Consumables costs

Many will be interested to know if it is possible to make rubber tiles with your own hands. Every host suburban area the right to choose materials that, in his opinion, are more suitable for him, taking into account many factors: the location of the site, the landscape of the area, the size - everything matters. A huge role in the choice of finishing materials is also played by what buildings will be located on the site. Now more and more often, instead of conventional concrete paths and sidewalks, rubber tiles are used, the laying of which is very simple and convenient.

Advantages of rubber tiles

Rubber tiles - high quality finishing material most commonly used for exterior finish personal plots, decoration of paths between buildings, and even as a floor covering for playgrounds and poolside areas. The playground must be completely safe, otherwise the children will fill a lot of cones. Shoes when walking or running fast should not slip or, conversely, slip. When the floor is wet, the risk of injury increases dramatically.

Therefore, ordinary asphalt or concrete paving slabs are undesirable as a coating for playgrounds. And the rubber tile meets all safety requirements: it is not only safe, but also helps children learn how to run correctly without fear of falling. It is not for nothing that the tracks at stadiums where track and field competitions are held have a rubber coating. It allows you to increase the grip of the sole of the shoe with the floor, which helps you run faster, and the risk of falling is reduced significantly.

The landscaping of the area in which the pool or home pond is located also has a number of features. After all high humidity, wet feet and shoes can easily lead to injury, as you can easily fall. Rubber tiles can reduce the risk of falls or injury by making them non-slip. In addition, such a coating is very convenient to operate, because it is easy to clean, dries quickly, and if some tile is worn out, it is easy to replace.

The advantages of rubber tiles include beautiful appearance, many colors, different texture solutions. Such a coating has high strength, perfectly dampens sounds, and is very practical to use. Installation and laying of such tiles will not take much time, and its different sizes and colors allow you to make whole drawings and paintings on the floor. It is very easy to store tiles: they do not deteriorate under the influence of moisture or heat.

Wherever there is high humidity - piers, piers, docks - you can and should use rubber tiles. Tracks on household plots can be very effectively finished with such a coating, laying out in the form of a mosaic or various patterns that will look great both in daylight and in artificial light. The improvement of your site will bring great joy if this product of modern technologies is chosen as the main material.

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Tile making

The production of paving slabs is very low-budget, as secondary materials are used for this. Used car tyres, recycled and turned into small compressed crumbs, provide the raw material for the manufacture of this modern miracle. used in the production of car tires natural materials– rubber, oils and other specific ingredients. Even if artificial rubber is used to reduce the cost of tires, it has almost the same specifications like a natural one. For protection environment it is very important that car tires get a second life.

By processing them into fine crumbs with a special grinder, adding binders and colors, you can get a coating for outdoor use. The production of a rubber coating is simple and takes place in several stages. On the initial stage car tires, pretreated special formulations for degreasing and removal of various contaminants, processed into fine crumbs. Mechanical shredders are used, as exposure to high temperatures at this stage can adversely affect further production.

The crumb will be homogeneous, having the same texture and dimensions that do not go beyond the norm. The diameter of the crumb should not exceed 5 mm, the minimum size is 1 mm. For further preparation of a homogeneous finely dispersed mixture, color pigments are added to the rubber crumb, which can be used to color the finished product in any color. Binding components are also added so that the mixture becomes homogeneous and one-textured. The final stage of tile production includes pressing the resulting mixture of finished tiles.

There are two types of pressing methods: hot and cold. Both are equally effective, production costs are almost the same. The only difference is in the way they are made. Otherwise, all the qualities and advantages of such tiles are the same: both types are simple and reliable in operation, installation and maintenance. Many users of this coating are sure that tiles made by hot pressing are inferior in terms of their technological and operational properties cold pressed tiles. But it's not.

Numerous testimonies of manufacturers and specialists who used these tiles in their work unanimously claim that there is no difference. Technological process the production of tiles with a hot pressing method includes the product being in an oven for a quarter of an hour at a temperature of 140 degrees. While the cold pressing method involves placing tiles in the same cabinet for a long time, about 4 hours. In this case, the temperature cannot be changed, its constant constant is 80 degrees. At the same time, production costs are almost the same.

In both cases, the energy consumption is the same, but only at different stages of production.

The production of rubber tiles in a hot way at cost is several times cheaper than in a cold way, since tiles are made much faster. Therefore, for small enterprises for the production of rubber tiles, it is more profitable to purchase a hot pressing production line to save the budget.

For large enterprises, it is better to use a cold pressing line because it is highly productive. Up to three times more tiles can be produced simultaneously than with hot pressing.

The shapes of tiles can be very diverse, since a huge variety of shapes for them is produced industrially.

Tiles can be just different geometric shapes, or in the form of some shapes or colors.

Landscape designers prefer to deal with tiles with geometric shapes: they are easier to install and create. different tracks and patterns.

Tiles in the form of flowers or other figures are made to order.

They are practically non-existent in wide production, since they are used only for special projects.

One of the types of materials actively used in the arrangement of the territory today is rubber tile - a fairly durable and easy-to-use paving surface. Appearing in stores, it almost immediately won a good position among other types of paving.

Such a tile has many advantages, among which there is also an anti-slip feature, it is thanks to this unique advantage that this type of tile can be used all year round. And even if an ice crust appears on such a coating during icing, it is easily removed with a conventional crowbar.

Profitable and long-term material - it's all rubber tiles

The operational period of rubber paving slabs is several years, a material with high strength, even in the presence of frequent mechanical stress, this coating does not deteriorate or wear off. Another great advantage of such a coating is the absence of puddles on it, even after a heavy downpour, even small accumulations of water will be absent on the surface of the rubber tile. The disappearance of puddles is due to the fact that the entire tile has a high porosity, which is why it has a drainage effect.

In addition to the fact that such material will almost always be dry, despite the abundance of heavy rains, it can be used as a coating on any type of base. No matter what this type of tile will be laid on, gravel or asphalt, this tile will hold perfectly for a long time, and even after years it will not lose its merits. It is because of such serious advantages that this type of tile is only increasing in popularity. Of course, the cost of such material does not always make it possible for those who wish to purchase it, but this does not mean that one can only dream of a good sidewalk surface near one's house.

It is not necessary to buy, because you can make it yourself

In fact, rubber tiles can be made with your own hands, while the manufactured material will not have worse view and quality than comparable factory-made materials sold on the market. For self-manufacturing such a durable tile is used rubber crumb, it is made from recycled car tires. Since natural or artificial rubber is present in the manufacture of tires, as a result of their processing, the manufactured rubber crumb, as well as the original products, have wear resistance to various mechanical influences.

The possibility of processing the original product into a secondary one allows not only to produce a new durable material, but also to safely dispose of the material that has become unusable, in the form of which tires act. And although it is really possible to make rubber tiles with your own hands, it is still worth knowing that in order to achieve what you want, you need special equipment, the cost of which is too high, therefore, it does not make sense to purchase it to make a small amount of tiles.
For the manufacture of the material will have to be well prepared.

It is easier to purchase the right amount of such material on the market, but if you plan to open your own business for the production of such a high-quality coating, then you can rent the necessary equipment for the first time. For the manufacture of such material, it is necessary to prepare such elements as a heating cabinet, a mixer, a hydraulic press, molds, tables. The process of making rubber tiles begins with the removal of the steel elements present in rubber tires. Then the rubber products are crushed, the maximum size of one particle should not exceed 4 mm.

A polyurethane mixture and a pigment are added to the crushed rubber, after which all these components are thoroughly mixed. The finished mixture is poured into molds and subjected to vulcanizing oppression. The manufacture of tiles can occur in two ways of pressing. During the hot pressing method, the processing takes only 15 minutes at a temperature of 140 degrees. Cold pressing lasts as long as 4 hours at a temperature of 80 degrees. But, despite the existing difference in temperatures and processing times, the end result has no differences and has the same characteristics.

But it is worth considering a small nuance, making rubber tiles with your own hands will be much cheaper when using the hot pressing method, but if production has already been started and productivity needs to be increased, then in this case it is better to use the second cold pressing method.

From year to year, rubber coatings are becoming more and more popular. There are several reasons for this:

• covering a sidewalk with rubber tiles is much cheaper than asphalt or concrete;
• rubber tile is pleasant to the touch, it is useful to walk on it barefoot, so it is ideal for covering children's and sports grounds;
• such material is convenient to transport, lay, the tile does not crack and does not deform.

The rubber tile finds more and more wide application. Today, sidewalks, paths of adjacent territories, sports and playgrounds are laid out with it, summer cottages, stairs and more.

The production of rubber tiles is a business for the future. This suggests that the material cannot but be in demand. Therefore, more and more enterprises producing rubber coatings appear on the market. Entry ticket to the business starts at $150,000. The main costs go to the acquisition of the line, commissioning works and development of technology. The main difficulty in organizing a business is finding suppliers of reliable equipment. The high demand for rubber coatings created an increased demand for the purchase of machines for their production, which, in turn, attracted manufacturers of not very high-quality equipment to the market.

How much can you earn?

Rubber tiles are 3-4 times more expensive than their concrete counterpart - paving slabs. The cost of one square meter, depending on the thickness of the product, starts from 1050 rubles (for a tile 10 mm thick) and reaches 1800 rubles (for a tile of 80 mm). The average productivity of modern lines is from 1000 to 3000 sq.m. per month. The potential turnover of even a mini-enterprise is easy to calculate. It ranges from 1.0 to 4.0 million rubles per month.

Technology for the production of rubber tiles

There are two common technologies for the production of rubber tiles:

1. hot pressing method;
2. cold pressing method.

Each method has both its advantages and disadvantages. Moreover, the first option disadvantages are much more significant.

The hot pressing method is used by those manufacturers who decide to save on the purchase of expensive equipment. Today, lines are actively offered to our entrepreneurs Chinese made. Although the lines really have high productivity and are much cheaper than analogues, rubber tiles on such equipment are of very low quality.

The fact is that under the influence of high temperatures, the tile gets a persistent smell of burnt rubber. As a result, it radiates not only bad smell but substances harmful to humans. In addition, the product obtained in this way will be short-lived, hard and brittle. As a result of operation, such a tile quickly collapses under the influence of the environment.

Despite the poor quality of the resulting products and questionable safety, many continue to use the hot pressing method. This is due to two main reasons:

• low cost of equipment, and hence a lower entry ticket to the business;
• lower raw material costs, since the consumption of polyurethane is reduced in the process of melting rubber.

As a result, products are obtained with low cost and competitive price in the market. But there are no prospects for a business built on this technology. Having bought a tile once, the client, convinced of the low quality of the products, will no longer make a second order.

The cold pressing method allows you to get rubber tiles of a completely different quality. Products using this technology are more elastic, flexible and durable. The price for quality is higher equipment costs and reduced line productivity. The difference in price compared to hot presses can be hundreds of thousands of dollars.

The production process by cold pressing is as follows: at the first stage, the components of the future product are mixed using mixers. Next, the raw material is put into molds. Then the molds are loaded under the press, where the molds are compressed with a load of 5 tons. On the next step the trolley with molds moves to the drying chamber, where the products are kept for 4-6 hours at a temperature of 60 degrees. After drying, the finished tiles are unloaded onto a special table for quality control.

Raw materials for the production of rubber tiles

The main raw materials for the production of rubber tiles are crumb rubber and polyurethane binder (glue). Rubber crumb is purchased from suppliers. The average price is 19,000 rubles/ton. Polyurethane adhesive for hot pressing costs from 140 to 170 rubles per kilogram, for cold pressing - from 170 to 200 rubles / kg. The purchase of this component should be approached very carefully, because the strength of the finished product depends on the quality of the binder component.

To give products an aesthetic appearance, dyes are actively used in the production of tiles. Depending on the type of color, the cost of the dye varies from 80 to 190 rubles/kg.

Premises and equipment

The price of a set of equipment depends on the production technology. A mini-factory for the production of rubber tiles by hot pressing will cost from 1.5 to 2.5 million rubles. Practically, 90% of line suppliers are Chinese manufacturers. The capacity of the hot pressing line is from 50 to 100 sq.m. per shift and can be serviced by 4-5 workers.

The cost of a set of equipment using cold forming technology starts from 3.5 million rubles. The production line consists of hydraulic press, mixers, heating cabinet, mold, tile fixing stands, molding tables, electric heater and auxiliary equipment(scales, carts, work equipment).

Whatever configuration the line is supplied with, it will require an area of ​​80 sq. m. The room must be heated, well ventilated and with sufficient electrical power (machines consume 15 kW / h).

Production of rubber tiles - video

Order

We offer equipment for the production of rubber tiles and rubber floor coverings based on crumb rubber. All equipment is produced by our company and fully adapted to the wishes of customers. You can buy a set of equipment for the production of rubber tiles and other floor coverings that interests you in our company at an affordable price.

On the modified lines for the production of rubber tiles offered by our company, you can produce: seamless floor coverings, borders, Treadmills, paving slabs, paving stones, step pads, sports, entrance mats based on rubber crumb and much more.

Equipment for the production of rubber tiles ( rubber coatings) is a demanded and highly profitable production, the products of which are in great demand. The production of rubber tiles takes place by cold pressing, which makes it possible to obtain high quality products.

We offer to study the characteristics of high-quality equipment for the production of rubber tiles, as well as additional equipment and components necessary for the production of rubber flooring.

A set of equipment for the production of rubber tiles "ARFC OPTIMAL" allows you to significantly expand the range of products. On this set, you can produce up to 7 types of high-quality rubber coatings.

Equipment for the production of rubber tiles

Our company offers equipment for the production of rubber tiles of various capacities. You can buy equipment for the production of rubber crumb products from us at affordable price. Starting a rubber tile production is easier than you think. Contact our company and our specialists will offer you the necessary set of equipment for the production of rubber tiles, paving stones, curbs and seamless coatings based on crumb rubber for children's and sports grounds according to your budget.