Facade thermal panels manufacturer. Facade thermal panels of Russian production, facing with clinker tiles - price. What equipment to choose for the production of thermal panels

It will be possible to speak only when these products are of high quality, produced with exact observance of the required dimensions, do not have defective sections, and provide reliable fastening of all layers of the panel "sandwich".

The demand for thermal panels is growing, and more and more large enterprises and private entrepreneurs are mastering the technology of their production.

Production of external coating - clinker or other ceramic tiles, porcelain stoneware, artificial stone, etc. - this is a separate issue, and, as a rule, most manufacturers of facade thermal panels purchase ready-made material.

The secret of manufacturing panels lies in the technology of reliable joining of the finishing and insulating layer.

Everything here mainly depends on the type of insulation.

Basis - PPU

The production of panels based on polyurethane foam, as a rule, is the "privilege" of large industrial enterprises. The problem lies precisely in the insulation - its production is associated with precise observance of complex technological conditions.

First of all, the component composition of the chemical mixture is extremely important, its thorough mixing in a very limited time mode.

Foaming of the mass occurs in a matter of seconds, and in this case it is simply impossible to do without complex automatic equipment with a process control system.

Any error in the preparatory phase is fraught with changes physical and chemical properties of the resulting product, and as a result - a decrease in the strength and thermal insulation qualities of polyurethane foam boards.

The very technology for the production of thermal panels with clinker tiles is as follows.

1. In special aluminum molds - matrices treated with an anti-adhesive compound, the required clinker tiles are laid out, with exact observance of the established distances (achieved by special grooves).
2. Then a thin layer of quartz sand or fine marble chips is laid.

Such a measure is necessary to protect the polyurethane foam at the seams from exposure to ultraviolet rays - it has a weak resistance to such radiation.

In some models, embedded elements, metal or polymer, are additionally installed to facilitate the installation of panels on the facade plane.

1. Next, the freshly prepared component composition of the future insulation is poured into the mold.

Under the influence of complex chemical reactions, its active foaming occurs, followed by solidification to the required dense state.

This process must take place with a hermetically sealed mold under high pressure conditions.

The foaming and hardening cycle is accompanied by an increase in the temperature of the mixture - this takes up to 1 minute.

A distinctive feature of polyurethane foam is the highest adhesion to almost any material: a simple example is the usual polyurethane foam, which is extremely difficult to clean if necessary.

Thus, during the production process there is no need to use any additional adhesive compositions - tiles and embedded elements will hold perfectly.

Even such a brief description allows you to see the importance of process automation and the accuracy of the execution of molding dies. The properties of polyurethane foam declared by the manufacturers (low thermal conductivity and durability) are possible only with full observance of all technological regimes.

Unfortunately, some entrepreneurs go the way of minimizing production costs by installing lines low pressure- in this case, a significant part of the thermal insulation qualities of polyurethane foam is lost. In addition, with this approach, it is almost impossible to achieve perfectly consistent panel geometry.

PPU itself tends to bend the plane, and non-compliance with the barometric mode of pressing only exacerbates this negative quality. In order to give the panels the required rigidity, they often resort to including an additional back layer in the “sandwich” - from OSB or magnesite board.

All this is also a sign of the production of panels using low pressure technology.

Only the presence of highly qualified personnel, ideal press dies, expensive automated lines, the use of high-quality raw materials for insulation will allow the production of real thermal panels from polyurethane foam.

Installation "TMP-01 Avtomat". Productivity more than 700 sq.m. thermal panels per day.

With extruded polystyrene foam

The technology for the production of facade thermal panels based on XPS is fundamentally different from the above.

1. The raw material is not a component composition for producing a foamed polymer, but ready-made sheets of high quality extruded polystyrene foam, with a density of at least 35 kg / cubic meter of leading manufacturers.

As a rule, the material goes through a multi-stage quality control process, so the probability of defective panels due to the fault of the insulation is practically eliminated.

1. The main technological task is to give the EPS the required complex geometric shape - external outlines, a system of locks, guide grooves for installing tiles, etc.

This can only be done on computerized machines that perform three-dimensional thermal cutting of the material with the highest precision.

1. After the final molding of the base, it enters the line for laying and pasting clinker tiles.

Special adhesive compositions guarantee reliable adhesion of the tile to the base - there have been no cases of spontaneous loss of the cladding.

The physical qualities of EPPS give the finished panel the required mechanical strength indicators, ensure accurate fitting of the mating parts of the facade to each other.

Why is it worth buying XPS-based thermal panels only from well-known manufacturers?

The answer again lies in the need for complex, high-precision, expensive equipment for the manufacture of thermal panels, which only large "promoted" firms "with a name" can afford.

Naturally, the payback of such costs will be only with large volumes of finished products.

In addition, leading manufacturers have mastered the technology to combat the main disadvantage of XPS - its almost complete vapor tightness.

In order for the walls to “breathe”, a specially developed technique called “closed asymmetric perforation” is used, which keeps the vapor exchange through the panel within the required norm.

It is clear that a small semi-handicraft manufacturer does not have the opportunity to use such advanced technologies, and is unlikely to think about it.

How and where to produce thermal panels based on expanded polystyrene

First of all, the answer to the question “where?” - almost everywhere.

Despite the fact that these panels are at the very bottom in terms of quality and durability, there is a fairly steady demand for them - not everyone can afford expensive products made of PU foam or XPS from leading brands.

Demand creates supply, including on the line for the production of such thermal panels.

Many machine-building companies, both foreign and Russian, have mastered the production of equipment kits for the production of facade thermal panels from foam, including very small lines that can fit even in a small area.

The cost of such kits is relatively low - from several hundred thousand to a million rubles, depending on the productivity and degree of automation of the process.

That is why most products based on expanded polystyrene are produced at small enterprises.

Larger firms also produce them, but, as a rule, not as the main product, but simply to supplement the assortment range with inexpensive models, of course, without giving such guarantees as for polyurethane foam or XPS.

Foam-based thermal panels are produced in one of two ways:

Method number 1

A tile is laid into a closed aluminum mold for thermal panels (guide grooves are provided for it).

An important note - the tile must have a special groove on the back of the "swallow's nest" type. Such a tile does not outwardly differ from the usual one, but its cost can be 25-30% higher.

Polystyrene granules are poured over the laid tiles until the mold is filled. Then it closes, and hot steam is supplied under pressure through the provided holes. Swelling and foaming under its action, the granules fill all the voids, fasten together, and the product acquires the size of a mold.

The pressed tile is held by penetrating into the groove " dovetail» foamed polystyrene mass and its subsequent solidification. After 6-8 minutes, the finished panel is removed and sent for mechanical refinement.

Method number 2

Another way is to pre-fabricate the bases for the panels using the same method, but without the initial laying of the tiles. The result is a foam board of the required size and configuration, with guide grooves for the tile material, which is later glued into place.

In this case, you can use a tile with a regular back surface - the adhesive must hold it securely in place. As a rule, manufacturers using this technology also supply bare panels to the market, leaving the choice of tiles and the process of gluing them to the buyer.

By the way, PPS itself is a good material as a heater. However, many unscrupulous manufacturers, in pursuit of maximum profits, use low-quality raw materials for its manufacture, or, in order to speed up the process, do not comply with the established technology requirements, use cheap equipment that is simply not capable of creating material of the required density and quality. As a result, the facade of such panels is unlikely to last long.

Finally

The full value of the facade cladding with thermal panels, with a long-term effect good insulation building and high decorative qualities, directly depends on the properties of the selected material. It is not cheap - and this is another argument to approach the problem of choice with all scrupulousness.

It is better to focus on the products of a well-known manufacturer with a well-deserved reputation for many years, one that guarantees the quality of raw materials, strict adherence to technological standards, and careful monitoring of the compliance of its products with established standards.

Is it worth starting a business for the production of thermal panels? The material in question is used in the construction of buildings and residential buildings. It is used in work on exterior finish. Thermal panels consist of insulation and clinker tiles.

The business in the production of thermal panels is very profitable, because the material is in demand. It gained its popularity due to its long service life, good heat-preserving properties. All of the above makes it safe to assume that this business idea can be profitable if implemented correctly.

Thermal panels production technology:

1. Clinker tiles are placed in special aluminum molds - matrices processed in advance with the desired composition. One of the main rules of this stage is compliance with the established distance standards.
2. Then, to protect the polyurethane foam from ultraviolet rays, a layer of quartz sand is laid out.
3. After these operations, the aluminum molds are filled with the composition of the insulation.
4. Upon completion of the main stages, the thermal panel will receive its final form after cooling. To do this, it is sent for revision to the desired parameters.

Key points for the production of thermal panels

The basis of thermal panels are: insulation, metal profiles and cladding. Their features:

• Facing of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel rather than absorb water, and will be able to survive temperature drops.
• A 5-10 cm thick expanded polystyrene plate is used as a heater for a future thermal panel. In the process of creating an element, expanded polystyrene is glued to its outer part using special compounds.
• Embedded metal profiles also play an important role in the production of thermal panels. The edges metal parts jagged, and thanks to this they will better hold on to the facing of the building. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.

What equipment to choose for the production of thermal panels

The necessary equipment for the production of thermal panels includes the following equipment:

• mechanisms for creating foam plastic: ripening bunkers, pseudo-foamers, etc.;
• steam generator, vacuum plant, block-forms;
• secondary devices (airbag, fan, etc.).

Also, for the manufacture of thermal panels, you will need clinker tiles. There are 2 options here: either purchase equipment for production and create consumables on your own, or purchase raw materials from suppliers.

There is an opinion that there are few enterprises in the Russian markets that supply equipment for the production of thermal panels, but this is not so. Modern assortment there is a large number of goods, and everyone will be able to choose a suitable option for themselves, which will suit them both in terms of price and performance.

So that the manufacture of thermal panels does not eventually drive the owner into debt, but brings good profit and works with double efficiency, it is necessary to carefully consider the selection of premises, equipment and consumables. An integral part, which includes the production of thermal panels, are expendable materials such as bushings for fastening, anti-adhesive lubricant, quartz sand.

How much money do you need to start a business for the production of thermal panels

One of the main features of a business is that you need to invest money in it. The production of thermal panels is not considered an exception among a huge number of business ideas. Fixed assets in this production are spent on rent or purchase of premises and equipment. In addition, it is possible that you want to save money, and instead of producing clinker tiles, the choice will fall on its purchase from suppliers. In this case, the company will be able to save at first, but in the future, if the business "goes uphill", then you still have to buy the necessary equipment.

In order to establish a streaming production of thermal panels, in which 360 elements will be manufactured in one shift, some funds will have to be spent on the purchase of equipment, the rental of premises and equipment for production needs, and in addition, on stocks of raw materials. The amount will be about 5 million rubles (if you count together with the equipment for creating clinker tiles).

Setting up a production facility of this magnitude (360 panels per shift) would require an area of ​​250 m². Profitability on average per year is often 20%. The finances invested in the production of thermal panels according to this plan usually pay for themselves in 9-18 months. Personnel for such production will also be required. For the production of 360 panels per shift, 14 people are needed.

Production doesn't have to be that expensive, but if you invest less, it will pay off much later. In the production of thermal panels on a smaller scale, the efficiency of which will be measured by 100 panels per shift, the costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).

An industrial plant with an efficiency of approximately 90 panels per shift will require a floor area of ​​at least 100 m². You will also need to hire staff in the amount of 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous version - in a period of 12 to 24 months.

Is it beneficial?

Trying to open your own business is always a risk, because you can incur losses. How big is this chance in the project for the production of thermal panels? These designs, as it was written earlier, are accelerating their pace in winning first places among building materials. This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is picked up by many, creating competition in the niche. Therefore, you need to stay ahead of your competitors.

In the best case, and with serious investments, the business for the production of thermal panels will pay off in about 9 months. While not all places are occupied in the market and thermal panels have not become the most popular material, perhaps it is worth occupying this niche?

How much can you earn

This line of business is mostly seasonal, and therefore its profitability is in the range of 15 to 20%. With a properly established production and sales market, the net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.

What OKVED must be specified for the production of thermal panels

When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section "C", which includes different kinds processing industry. Here, code 23.61 is suitable for the production of thermal panels - the manufacture of various concrete products that are intended for use in the construction industry.

What documents are needed to open

If it is initially planned to sell thermal panels to large construction companies, then it is necessary to register a legal entity. In order to reduce the tax burden the best option registration of a limited liability company. You can register as an individual entrepreneur, but the first option provides more options. The registration authority will need to prepare and submit:

• application of the established form and decision of the meeting of shareholders on the establishment of a limited liability company;
• address details legal entity(in most cases indicates the address of the production areas) and the Charter;
• information about the director of the company and the chief accountant.

In addition, it will be necessary to register with government agencies and open a bank account.

What taxation system to choose for the production of thermal panels

Among several systems for which it will be necessary to pay tax, we dwell on the simplified one, it is available for limited liability companies. This system taxation provides a choice of two options for paying taxes:

1. you can pay a tax of 15% of the net profit received. But here it will be necessary to provide relevant documents that confirm the costs incurred by the company in the manufacture of products.
2. 6% income tax. In this case, you do not need to provide any supporting documents on expenses.

Do I need permission to open

For the production of thermal panels, in addition to the certificate of registration of the LLC, it will be necessary to apply for permission to the sanitary and epidemiological station and the fire inspection.

Today production of thermal panelsand flexible stone is considered a profitable investment. This type of business can be developed with your own hands, but get ready for the fact that the initial financial investment in the business will be impressive.

Thermal panels and flexible stone are widely used by builders in the process of conducting external finishing works, namely for finishing fireplaces, pools, stairs, making frescoes and landscape design of varying complexity. This innovative material for thermal insulation consists of two parts of insulation and decorative tiles. Apart from thermal insulation properties thermal panels are resistant to aggressive natural phenomena and wear. Their use in construction will solve several problems at once, providing thermal insulation, sound insulation and a beautiful appearance at the place of laying out. The most commonly used types are clinker and facade thermal panels.

Another one a good idea- production of flexible stone. This material is sold in sheets and resembles rough linoleum in structure. The raw material for flexible stone is marble chips. The main advantages of using flexible stone and thermal panels include: aesthetics, environmental friendliness, resistance to aggressive external factors and moisture, fire safety and easy maintenance during operation.

High-quality products will be bought by construction firms and private repair teams that are actively involved in construction and finishing work. Also, wholesale depots of building materials can become a good distribution channel, which will be happy to take thermal panels in bulk at an affordable price.

Implementation of a business idea production of thermal panels and flexible stone will be a profitable and profitable investment for start-up entrepreneurs who seek to work in the manufacturing sector.

It is worth thinking in advance about drawing up a business plan, in which the following points should be considered in detail:

monitoring of competitors and analysis of demand channels for future products;

development production concepts;

review production technologies;

collecting the necessary documentation to obtain a work permit;

selection and preparation of premises for workshop equipment;

selection and purchase equipment and support inventory;

honing production processes;

possible distribution channels finished products;

financial calculations for each of the expense items.

Technological nuances of production

The manufacturing process of thermal panels cannot be called easy, it involves a number of processes, from the preparation of raw materials (foaming of expanded polystyrene granules, their drying) and ending with the formation of tiles. The formation of the product begins with the laying of clinker tiles and fastening, which will serve to fix the product on the wall. After that, the form is filled with foamed granules and heated with steam, which leads to the expansion of raw material granules, filling the form and forming a future thermal panel. After that, the finished product is cooled, using a vacuum installation, and before selling, it must lie at least one day in order to acquire all the necessary characteristics and “ripen”.

Before deciding to make a natural flexible stone, it should be borne in mind that the technology involves a lot of labor. Ideally, the production line is best installed at the site of extraction of raw materials. There, workers carefully cut the sandstone in a thin layer, after which they carefully attach the cut to a base made of textiles. Such material is very expensive and not every counter resident of Russia can order a finish from this material.

But entrepreneurs found a way out here too, developing technologies for the production of artificial flexible stone, which became an alternative to buying expensive natural sandstone cuts. Such a solution will allow organizing cost-effective production with high quality products at an affordable price.

Selection of equipment and auxiliary inventory

To establish the production of thermal panels with your own hands, you will need to purchase a minimum set of special equipment. The production line should consist of devices that are necessary for the manufacture of foam, the thermal panels themselves, auxiliary equipment and apparatuses that are responsible for the production of clinker tiles. On the initial stage development, many refuse to install a line responsible for the production of clinker tiles, since it is not so necessary. Small productions purchase ready-made tile samples from other wholesalers, which is much more profitable. In today's market, only high quality products can become competitive with affordable price. The higher the cost of production, the lower the income from its sale, and this is not profitable.

A mini-enterprise will require starting costs for the purchase of basic equipment of about 800 thousand rubles, but such a line will be able to produce no more than a hundred finished products per shift. The price can vary up to 1.5 million rubles if you prefer foreign manufacturers. Some entrepreneurs, in an effort to save money, prefer to buy used equipment, but it should be borne in mind that if you save on a purchase, an additional line for repairs and additional costs for maintaining supported machines will be added to the expense item.

Finding the right equipment shouldn't be too difficult, asproduction of thermal panels in Russiais not a novelty and you can find entire lines for plants of different capacities. For big production a fully automated line of high power is selected, and for a small workshop, it is also possible to find suitable equipment of the appropriate power based on the planned daily output of thermal panels.

Workshop room

by the most suitable choice will be the search for premises in the industrial zone of the city, since the production of this type, despite the volume, is toxic. The size of the premises directly depends on the volume of production. For a mini-shop, a room of 100 "squares" is enough, and if it is planned to open a line for the production of brick-like thermal panels, then the room should be looked for twice as much. Since the technology is associated with toxic fumes, make sure that the room under the workshop is equipped with powerful ventilation. If there is none, then you will have to spend money on its development and installation - this moment is very important, and you should not miss it. Plus, you can add a considerable amount to the expense item that will be required to repair the premises (required).

The room temperature should not be below 15ºС and above 25ºС , lighting is quite general artificial. In this case, the workshop should be divided into the following zones: a room for carrying out the main technological processes, a room for drying products and a warehouse for storing products until they are sold.

Advantages of thermal panels over other heaters

Each of the modern heaters has certain disadvantages and cannot be called an ideal option, each of them to some extent requires additional protection from excess moisture, direct sunlight or gusts of wind. If using foam or mineral wool as a heater on the walls of any room, they must be covered with a layer of plaster or tiles, and this stretches the time construction works and their price.

Thermal panels perform a dual function, both insulating and decorative, therefore they are in demand among builders who do not want to waste their time and money. This is an ideal option for heat and sound insulation of a new building, it is also actively used in the process of reconstruction of old houses. Thermal panels and flexible stone fit well on any type of wall, even uneven surface without requiring additional alignment. A wide color range of panels and an appearance similar to decorative brick (smooth or textured) will allow you to choose suitable design for any room. At the same time, a beautiful appearance and quick installation of products are guaranteed. Exact docking of plates is guaranteed under any weather conditions, and their durability, safety and beauty will please any customer.

Financial part of the business plan

The main expense item includes the rent of the premises, its preparation for work and repair, the purchase of equipment and raw materials, which will be enough for the manufacture of the first batch of thermal panels. For all this, you will need to initially spend at least 2 million rubles plus the cost of paying salaries to employees.

So, the production of thermal panels business planmust include the following items of expenditure:

the purchase of equipment will need - about 800 thousand rubles;

rent of premises - about 600-700 thousand rubles;

paperwork and work permits - 5-6 thousand roubles.;

preparation and repair of the premises - 200 thousand rubles.

Taking into account the purchase of raw materials and wages, it will be necessary to invest at the initial stage about 2 million rubles. For optimal operation of the mini workshop, you will need to hire at least seven people. The payback of the business will come within two years of active work and well-established sales of manufactured products. It is recommended to establish distribution channels for your products in advance among local construction companies, hardware stores and wholesale depots and individuals who are engaged in repair and finishing work for hire.

The sales volume is strongly influenced by the season, since the peak of construction is observed from the end of spring to the end of autumn, then sales at this time will be very high, while in winter time years, sales of thermal panels, as well as other building materials, will come to a minimum.

To calculate the cost of production, we suggest considering the following table.

If we turn to the market, then the price of square meter flexible stone is in the range from 1000 to 1500 rubles, and thermal panels from 1300 to 1800 rubles. Profit depends on the quality of products, production volumes and the speed of product sales. For the calculation, we took the minimum price threshold. We can say that successful entrepreneurs, developing this idea, can make a profit of up to 700 thousand rubles a month.

To get started, you will need to register the production as an individual entrepreneur or LLC and issue certificates of quality and compliance with GOST.

As a result, we can say that in the presence of the required amount of initial capital production of thermal panelsand flexible stone can become a profitable business. The most expensive item of expenditure relates to the purchase of special equipment, but with proper organization business, all costs will pay off within one, maximum two years, allowing you to receive high and regular profits.

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Is it worth starting a business for the production of thermal panels? The material in question is used in the construction of buildings and residential buildings. It is used in exterior work. Thermal panels consist of insulation and clinker tiles.

The business in the production of thermal panels is very profitable, because the material is in demand. It gained its popularity due to its long service life, good heat-preserving properties. All of the above makes it safe to assume that this business idea can be profitable if implemented correctly.

Thermal panels production technology:

1. Clinker tiles are placed in special aluminum molds - matrices processed in advance with the desired composition. One of the main rules of this stage is compliance with the established distance standards.
2. Then, to protect the polyurethane foam from ultraviolet rays, a layer of quartz sand is laid out.
3. After these operations, the aluminum molds are filled with the composition of the insulation.
4. Upon completion of the main stages, the thermal panel will receive its final form after cooling. To do this, it is sent for revision to the desired parameters.

Key points for the production of thermal panels

The basis of thermal panels are: insulation, metal profiles and cladding. Their features:

• Facing of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel rather than absorb water, and will be able to survive temperature drops.
• A 5-10 cm thick expanded polystyrene plate is used as a heater for a future thermal panel. In the process of creating an element, expanded polystyrene is glued to its outer part using special compounds.
• Embedded metal profiles also play an important role in the production of thermal panels. The edges of the metal parts are serrated, and due to this they will better adhere to the building cladding. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.

What equipment to choose for the production of thermal panels

The necessary equipment for the production of thermal panels includes the following equipment:

• mechanisms for creating foam plastic: ripening bunkers, pseudo-foamers, etc.;
• steam generator, vacuum unit, block molds;
• secondary devices (airbag, fan, etc.).

Also, for the manufacture of thermal panels, you will need clinker tiles. There are 2 options here: either purchase equipment for production and create consumables on your own, or purchase raw materials from suppliers.

There is an opinion that there are few enterprises in the Russian markets that supply equipment for the production of thermal panels, but this is not so. The modern assortment of goods is large, and everyone will be able to choose a suitable option for themselves, which will suit them both in price and in performance.

So that the manufacture of thermal panels does not eventually drive the owner into debt, but brings good profit and works with double efficiency, it is necessary to carefully consider the selection of premises, equipment and consumables. An integral part, which includes the production of thermal panels, are consumables, such as axle boxes for fastening, anti-adhesive lubricant, quartz sand.

How much money do you need to start a business for the production of thermal panels

One of the main features of a business is that you need to invest money in it. The production of thermal panels is not considered an exception among a huge number of business ideas. Fixed assets in this production are spent on rent or purchase of premises and equipment. In addition, it is possible that you want to save money, and instead of producing clinker tiles, the choice will fall on its purchase from suppliers. In this case, the company will be able to save at first, but in the future, if the business "goes uphill", then you still have to buy the necessary equipment.

In order to establish a streaming production of thermal panels, in which 360 elements will be manufactured in one shift, some funds will have to be spent on the purchase of equipment, the rental of premises and equipment for production needs, and in addition, on stocks of raw materials. The amount will be about 5 million rubles (if you count together with the equipment for creating clinker tiles).

Setting up a production facility of this magnitude (360 panels per shift) would require an area of ​​250 m². Profitability on average per year is often 20%. The finances invested in the production of thermal panels according to this plan usually pay for themselves in 9-18 months. Personnel for such production will also be required. For the production of 360 panels per shift, 14 people are needed.

Production doesn't have to be that expensive, but if you invest less, it will pay off much later. In the production of thermal panels on a smaller scale, the efficiency of which will be measured by 100 panels per shift, the costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).

An industrial plant with an efficiency of approximately 90 panels per shift will require a floor area of ​​at least 100 m². You will also need to hire staff in the amount of 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous version - in a period of 12 to 24 months.

Is it beneficial?

Trying to open your own business is always a risk, because you can incur losses. How big is this chance in the project for the production of thermal panels? These designs, as it was written earlier, are accelerating their pace in winning first places among building materials. This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is picked up by many, creating competition in the niche. Therefore, you need to stay ahead of your competitors.

In the best case, and with serious investments, the business for the production of thermal panels will pay off in about 9 months. While not all places are occupied in the market and thermal panels have not become the most popular material, perhaps it is worth occupying this niche?

How much can you earn

This line of business is mostly seasonal, and therefore its profitability is in the range of 15 to 20%. With a properly established production and sales market, the net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.

What OKVED must be specified for the production of thermal panels

When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section "C", which includes various types of processing industries. Here, code 23.61 is suitable for the production of thermal panels - the manufacture of various concrete products that are intended for use in the construction industry.

What documents are needed to open

If it is initially planned to sell thermal panels to large construction companies, then it is necessary to register a legal entity. In order to reduce the tax burden, the best option would be to register a limited liability company. You can register as an individual entrepreneur, but the first option provides more options. The registration authority will need to prepare and submit:

• application of the established form and decision of the meeting of shareholders on the establishment of a limited liability company;
• information about the address of the legal entity (in most cases it indicates the address of the production facilities) and the Charter;
• information about the director of the company and the chief accountant.

In addition, it will be necessary to register with government agencies and open a bank account.

What taxation system to choose for the production of thermal panels

Among several systems for which it will be necessary to pay tax, we dwell on the simplified one, it is available for limited liability companies. This system of taxation provides a choice of two options for paying taxes:

1. you can pay a tax of 15% of the net profit received. But here it will be necessary to provide relevant documents that confirm the costs incurred by the company in the manufacture of products.
2. 6% income tax. In this case, you do not need to provide any supporting documents on expenses.

Do I need permission to open

For the production of thermal panels, in addition to the certificate of registration of the LLC, it will be necessary to apply for permission to the sanitary and epidemiological station and the fire inspection.

Rising energy prices forced residents of northern latitudes to insulate their homes, but since thermal panels for facades had not yet been created, they traditionally insulated houses in several stages: frame, insulation, vapor barrier, finishing with moisture-resistant decorative materials.

A real revolution was the idea of ​​combining polymer insulation with well-known facade tiles, which were used to clad walls, imitating a noble brickwork or raw wild stone of ancient castles. Innovative façade thermal panels have become one of the most sought-after insulation products, thanks to a well-thought-out configuration and tongue/groove locking, which simplifies the connection of modules into a waterproof monolithic sheet of luxurious design.

In our country, more recently, on thermal panels for exterior finish the price was too high, they were not widely used, but when branches of European companies and Russian production began to open, this material became more accessible. Today, thermal panels of different price categories are presented on the market, which depends on the material of the insulation:

polyurethane foam (PPU);

extruded polystyrene foam (EPS);

polystyrene foam (polystyrene) (PPS).

In addition, the cost of thermal panels is seriously affected by decorative and, at the same time, protective tiles, which differ in composition and manufacturing technologies:

• double firing clinker;
• ceramic with glaze;
• porcelain stoneware;
• cement-sand for brick and wild stone.

The most expensive option is finishing with clinker thermal panels, the price of which depends not only on the unique tile, but also on the reinforcing base made of glass-magnesite plates. Due to the rigid three-layer construction, the panels are easily and securely fastened to the crate or directly to the wall.

And the cheapest thermal panels are made of standard expanded polystyrene decorated with cement-sand castings that imitate wild stone.

Our catalog contains many collections of the middle price category, you can verify this by going to the TD MES thermal panels online store. In addition, any client can learn about our services and get advice by contacting specialists:

Types and differences of thermal panels for the facade

All facade thermal panels on the modern market are made of polymer insulation with decorative tiles, but using different technologies. In order for the products to be aesthetic and serve for decades, their production is possible only at high-tech enterprises equipped with special molding machines. For each type of thermal panels, a heater is produced from a certain raw material that affects performance characteristics products.

1. Expensive, but the highest quality facade thermal panels are obtained from dense polyurethane foam, with which the facing tiles adhere inextricably. The finished product has the lowest thermal conductivity among similar heaters, which is 0.02 W / mK. The polyurethane foam thermal panel is distinguished by water resistance, high tensile and fracture strength, resistance to mechanical and chemical influences, and the cellular structure contributes to effective sound insulation.

2. Thermal panels for the house made of extruded polystyrene foam, obtained by a special technology of melting and molding, have proven themselves to be excellent. The obtained XPS has a cellular structure, high density and thermal conductivity close to polyurethane foam, which varies between 0.028-0.032 W/mK. A water-repellent decorative tile is glued into the front surface of the insulation with a thickness of 40 to 70 mm, and fixing plastic bushings are pressed into the panels for easy installation.

3. The most available thermal panels with tiles are made of expanded polystyrene with the addition of a flame retardant, which is produced by steam pressure molding. Under the influence of hot steam, large granules filled with air are formed, so that the sheet itself consists of only 2% polymer. This structure contributes to low thermal conductivity at the level of 0.04 W / mK, provides air circulation and increases sound insulation.

Trading House MES operates on the market finishing materials for more than 8 years, our catalog contains thermal panels for facade decoration made in Russia with facing tiles Germany, Poland, China and Belarus. The products of the Belan company from Belarus, which has its own chemical and ceramic production, are in great demand. In the TD catalog you can find thermal panels for the house, lined with cement-sand tiles, but our experts say that although the CPP serves a little less, it is no worse in quality and appearance than thermal panels with more expensive ceramics.

And most importantly, do not buy a low-quality thermal panel, which, unfortunately, is common!

Therefore, inexperienced customers need to purchase materials from trusted suppliers working with well-known manufacturers.

Advantages of thermal panels for exterior decoration of the house

Ceramic and clinker thermal panels for the facade have a number of advantages over other finishing materials:

reduce heat loss by an order of magnitude and increase the energy efficiency of the house;

are lightweight and do not require additional foundation work;

with medium mechanical strength, withstand bending and tensile stress up to 550 kPa;

low-flammable G1, and thermal panels belonging to category B2 of fire hazard, ignite only when open fire but do not support it;

withstand sudden temperature changes from +40 to -50 degrees;

not subject to fungus, mold, rotting processes;

protect walls from atmospheric influences, UV - radiation;

serve from 20 to 50 years, depending on the type of insulation and the level of care.

In our Trading House, you can purchase facade thermal panels for exterior decoration of the house, and complete them with insulation parts of various configurations:

ordinary (full-format and half);

corner elements (external and internal);

elements for the design of slopes of windows and doors;

lintels for window and door openings.

We have been working on the market for more than 8 years, we sell and install products that are directly supplied from manufacturing plants with a minimum margin. Due to the minimum margins, our bonuses and discounts, the cost of clinker facade thermal panels per m 2 is as affordable as possible.

All these years we have been providing order delivery services throughout Russia by our own transport or through delivery services to the specified address.

Our experts go out for measurements, select the most harmonious thermal panels for a house made of wood, brick, wall blocks, and perform installation, directly facing the walls or on a pre-installed crate.

By the phone numbers listed on the site, you can consult with TD specialists, get comprehensive information about the properties and characteristics of materials, as well as order a free visit of the measurer.